Car Dashboard Ultrasonic Welding Machine 20Khz Adjustable Base Plate Structure

Machine Overview

ConnieWeld Since the establishment, our company has been dedicated to the optimization and integration of developing, making, selling, service and application technology of ultrasonic machinery, and providing quality products and best solution for users.

We professionally produce standard plastic welding machine, such as 2600 W – 3200 W plastic welding machine, 2000 W – 3200 W high power plastic welding machine and other precision welding equipment: double-head plastic welder, six-head plastic welder, hollow plastic box welding machine, fence tube welding machine, hot plate plastic welding machine, rotary plastic welding machine, car door welding machine, car dashboard welding machine, car bumper welding machine, we also design and produce other non-standard automated plastic welding equipment for our customer.

15 KHz normative ultrasonic welding machine conducts ultrasound to the plastic parts by the welding head melts the point contact between the parts, creating a joint. This technology has the advantages of rapid and strong, more importantly, it can make the manufacturing automatic. Ultrasonic welding machine can be used for welding, implanting, forming, riveting, spot welding, removing, and sewing.

Brief Introduction
Suitable for welding of small single species plastic workpiece, the most integrated, smallest and lightest models on market currently.

The supersonic wave plastic welding principle is produces 15-40KHZ by the generator the high frequency signal,through trades can the system,transforms the signal into the high frequency mechanical vibrations,simultaneously adds with the high pressure on the plastic product work piece,causes passing on place through the work piece surface and the intrinsic inter molecular friction to connection temperature increment,when the temperature achieved when this works itself melting point,causes the work connection rapid melting,subsequently fills crevice to the connection between ,when vibrates stops,at the same time the work cools the setting under the certain pressure,then achieves the perfect welding,The supersonic wave welding is the welding heat plastic,plastic product high technology,each kind of thermos plastic rubber may use supersonic wave welding processing,but does not have add the solvent,the cemetation medicinal preparation or other auxiliaries,its merit is the increase multiple productivity,reduces the cost,Improve the product quality.

How Ultrasonic Welding work

high-frequency vibrations are applied to two parts or layers of material by a vibrating tool, commonly called a “horn or sonotrode.” Welding occurs as the result of heat generated at the interface between the parts or surfaces.

How Ultrasonic Plastic Welders work

Ultrasonic plastic welders operate by inducing ultrasonic frequencies in plastic components that is converted into heat between the welded plastic laminates. Frictional heat is produced so that thermoplastic parts melt and an insoluble connection between parts is forged in a very short period of time. The melting points of both working pieces is nearly equivalent which helps to form a uniform weld area. The welded area is usually as strong as the matrix material.

Equipment Features
1. CNC system configuration, high accuracy, high reliability;
2. Imported LCD screen, English interface, touch operation, fault self-diagnosis;
3. Ultrasonic generator adopts intelligent control system, automatic frequency tracking, automatic power control without manual tuning, adapts to various transducers;
4. original piezoelectric ceramics transducer imported from Germany, long service life and high power;
5. Imported linear guide rail, high precision and long life.

Main Features

1. Automatic frequency tracking and overload protection system provide a reliable quality

2. Welding time is setting by digital input devices,1/100 second accuracy

3 . Easy and low trouble rate.

4. Support column and screw rod are designing concentic,level and perorndicular are precise fabricated

5. Great output power provides larger welding area and it more efficiency,strong welding strength and stable performance.

6. Suppose a good product on the right welding welding too firm, appears the phenomenon of excess glue, welding is not solid left, then follow the above schematic adjustment.

Equipment Application
Ultrasonic plastic welding machine widely used for ABS,PC,PS,PA,PP,PET,Acrylic and other industry plastic parts's welding,riveting,heeling-in molding processing;kettle,folder,earphone,U-disk,phone battery,re-charger,toys,electrical watch,Instrument,phone case,CD case and some other plastic parts welding,riveting,molding etc..

Advantage
1. Strong stability for output
2 . Automatic frequency & computer system control
3. Stronger machine body,let the machine work more stable
4. Adjustable base plate structure,convenient debugging moylds
5. All import parts with high quality components,quality assurance.
6. Touch screen display.

7. This technique is fast, efficient, non-contaminating and requires no consumables.

Technical Parameter

Our Service

Pre-sales service
1. Help you find the suitable machine for your product.
2. You are always welcome to visit our factory.
3. 30%deposit
4. Machine manufacture and quality control during whole process.
5. Show you the finished product.
After-sales service
1. Get your confirmation before delivery.
2. Balance payment against T/T or B/L.
3. Timely solve your working problems.
4. If necessary, we will send technician to guide you for machine usage.
5. Two year quality guarantee for the machine